Samah Co. is proud to have partnered with TechnipFMC to execute the FMC GEMINIS Machine Foundations Project. This endeavor highlights our commitment to delivering state-of-the-art construction and engineering solutions that meet the most demanding industrial standards. The project encompassed a wide range of technical and civil activities, all meticulously planned and executed to ensure the foundations were robust, vibration-resistant, and compliant with the operational requirements of the FMC GEMINIS machinery.

Our team utilized advanced construction techniques, high-quality materials, and strict quality control measures, including Field Density Testing (FDT) at critical stages, to deliver a durable and high-performance foundation.

Scope of Work Highlights:

1. Excavation and Groundwork:

a) Concrete Removal and Surface Preparation:

• Precision cutting of existing floor concrete using road-cutting machines.
• Breaking and removal of floor concrete with backhoe equipment (Boclain machine).

b) Excavation:

• Excavation to the required depth and dimensions using backhoe loaders, ensuring accuracy and adherence to design specifications.
• Backfilling with a 25 cm thick base course (Type A-1 material), compacted to ensure stability.

c) Field Density Testing (FDT):

• Conducted FDT tests during backfilling and compaction to ensure the base course met the required density and load-bearing capacity.

d) Soil Protection:

• Soil termite treatment applied beneath the slab-on-grade to protect against long-term deterioration.

2. Foundation Preparation:

a) Base Layer Installation:

• Placement of 300-micron polyethylene sheets as a moisture barrier.
• Pouring 2500 psi lean concrete to create a stable and even foundation base.

b) Structural Elements:

• Construction of concrete hollow block (CHB) walls as per project specifications.

3. Specialized Concrete Works:

a) High-Strength Concrete Pouring:

• Installation of steel formwork to precise design specifications.
• Pouring and curing of 5500 psi reinforced concrete, providing exceptional durability and stability for the machinery.

b) Vibration Resistance:

• Application of a 5 cm thick vibration-resistant material around the foundation, ensuring the machinery remains stable during operation.

4. Surface Protection and Coating:

a) Advanced Protective Layer:

• Application of a single layer of 100% pure polyurea spray coating, 1 mm thick, over the foundation surface to safeguard against environmental factors, wear, and corrosion.

Project Challenges & Achievements:

• Technical Expertise: Successfully managed complex technical requirements, including precision FDT testing, high-strength concrete works, and advanced coating applications.
• Client-Focused Execution: Tailored the project scope to meet TechnipFMC’s specific operational needs, ensuring quality, durability, and compliance with industrial standards.
• Efficient Resource Management: Delivered the project within the timeline by effectively coordinating materials, labor, and machinery while adhering to strict safety protocols.

Why This Project Stands Out:

The FMC GEMINIS Machine Foundations Project reflects Samah Contracting Co. ability to execute highly specialized engineering solutions with precision and reliability. The integration of advanced techniques, high-performance materials, and rigorous quality control measures, such as Field Density Testing (FDT), ensured a foundation capable of meeting the stringent demands of modern industrial machinery.

This project not only reinforces our reputation as a trusted partner for industrial and construction projects but also underscores our dedication to achieving excellence and exceeding client expectations.